Author name: Alastair Robb

Covering West Cheshire, Alastair Robb is your local specialist for tile cleaning, stone cleaning, grout cleaning and tile, stone and grout sealing covering the restoration of all types of stone and tiled flooring including Ceramic, Limestone, Marble, Porcelain, Quarry, Sandstone, Slate, Terracotta, Terrazzo, Travertine and Victorian tile.

Scratched Corian Worktop Renovation Cuddington Cheshire

Removing Scratches from Corian Worktops in Cuddington

We recently received an enquiry from the Cheshire village of Cuddington regarding a Corian worktop which was cracked and scratched in many places. Although well known for our floor restoration work the equipment, we use works equally well on stone worktops so we were happy to be of assistance.

Scratched Corian Worktop Before Renovation Cuddington Cheshire

Granite is probably the ultimate surface for a Kitchen worktop and although extremely durable it is expensive. Corian is manmade and has a lower cost but is more easily damaged by heat and scratching than natural stone. It is however a very solid material and we find it can be maintained in a similar way to natural stone.

Scratched Corian Worktop Before Renovation Cuddington Cheshire

Having discussed the size of the worktop and costs to repolish the surface a date was worked out for a visit.

Polishing Scratches out of a Corian Worktop

To renovate the Corian Countertop the first step was to run over the surface with a hand held polishing machine fitted with a 800-grit resin disc. Water is used to keep the worktop wet so as to absorb the fine dust that is generated. The pad needs to be applied to the point where the scratches are removed and then to avoid creating shallow areas its necessary to run the pad over the entire surface taking it down to the same level.

The worktop is rinsed with water to remove the fine slurry that is generated and then the process repeated with a 1200-grit disc followed by another rinse. At this point all the scratches and cracks in the Corian should have disappeared but the polished appearance will had dulled as a result.

Scratched Corian Worktop During Renovation Cuddington Cheshire

To put back the shine on the countertop it needs to be polished and for this we like to use Tile Doctor Diamond Burnishing pads which are available in a 6 inch diameter and a perfect size for use with the hand held buffer. It’s a similar process using water for lubrication and starting with an 800-grit pad and finishing with a 1500-grit pad.

Sealing a Corian Kitchen Worktop

Once the worktop was dry two coats of sealer were applied to protect it. On this occasion I used Tile Doctor Ultra-Seal which is undetectable natural look product that is recommend for use in food preparation and serving areas.

Scratched Corian Worktop After Renovation Cuddington Cheshire

To finish I buffed the worktop with a 6-inch white pad, the transformation was fantastic and my costumer was over the moon. For aftercare I recommend the use of Tile Doctor Stone Patina Spray which is a mild cleaner that will maintain the patina of the stone.

Scratched Corian Worktop After Renovation Cuddington Cheshire

 

Professional Corian Worktop Polishing in West Cheshire

Removing Scratches from Corian Worktops in Cuddington Read More »

Terracotta Tiled Kitchen Floor Cleaned Sealed Whightgate Northwich

Terracotta Tiled Kitchen Floor Cleaned and Sealed in Whitegate

We received an enquiry from a previous customer who lives in Whitegate near Northwich asking for a clean and seal of her small terracotta kitchen floor. It seems we did such a great job five years ago she was keen to ask us back to do it again.

Terracotta looks great in a Kitchen but you do need to maintain the sealer otherwise it will eventually wear down with use and let dirt become trapped in its pores, at which it becomes very difficult to keep clean as your standard mop and bucket won’t flush the dirt out of the pores.

Terracotta Tiled Kitchen Floor Before Cleaning Whightgate Northwich

Its also worth mentioning at this point that the life of a sealer can be greatly reduced with the use of strong cleaning products, most tile cleaning products you find in a supermarket are only designed for use on Ceramic or Vinyl flooring and are simply too strong for use on a sealed tile (always read the label!).

Deep Cleaning a Terracotta Tiled Kitchen Floor

After protecting the Kitchen units and skirting boards with plastic sheeting my first job was to strip any remaining sealer off the Terracotta tiles using Tile Doctor Remove and Go in 1 part solution to 4 parts water dilution. The solution was spread across the floor and then left to dwell for ten minutes before scrubbing it in with a black scrubbing pad attached to a rotary floor buffer running at a slow speed.

Terracotta Tiled Kitchen Floor During Cleaning Whightgate Northwich

Removing all the old sealer is an important step as the floor will have experienced different levels of wear across the area and to apply more sealer on top will mean some areas become darker due to the build-up. For the best finish its always best to strip off the old sealer first and get down to the bare tile.

With the sealer removed the next step was to improve the appearance of the grout using more Remove and Go and worked in by hand with a scrubbing brush and a wire brush. Once done the slurry was extracted with a wet vacuum and the process repeated where necessary to make sure the Terracotta and grout was as clean as it could be. After a final rinse and dry with the wet vacuum the floor was left to dry off fully overnight.

Terracotta Tiled Kitchen Floor After Cleaning Whightgate Northwich

Sealing a Terracotta Tiled Kitchen Floor

I returned the next morning and tested the tiles with a damp meter to ensure the tiles were dry before applying the sealer. All was well, so I started with the application of the first coat Tile Doctor Seal and Go which is a water-based sealer that works well on clay tiles and adds a lovely sheen finish to the floor. Due to the porous nature of Terracotta, it actually took eight coats of Seal and Go before it was completely sealed, each coat was applied using a paint pad.

Terracotta Tiled Kitchen Floor After Sealing Whightgate Northwich

The clean and new sealer really lifted the appearance of the kitchen much to the delight of my customer who was once again over the moon with the result. For aftercare cleaning I recommended Tile Doctor Neutral Tile Cleaner which is a mild but effective cleaning product designed for use on sealed tiles.

 

Professional Cleaning of a Terracotta Tiled Floor in Cheshire

Terracotta Tiled Kitchen Floor Cleaned and Sealed in Whitegate Read More »

Travertine Tiled Kitchen Floor Before After Polishing Delamere

Polishing a Travertine Tiled Kitchen Floor in Delamere

This Travertine Polishing enquiry came from a homeowner in the village of Delamere which is in the middle of the Cheshire countryside, West of Winsford. The customer had recently moved to the area and was unhappy with the dull appearance of their Travertine tiled kitchen floor, there were also small holes in the tiles which needed filling.

Travertine is a natural stone and holes or pitting can appear as thin layers of surface stone break down to reveal a cavity underneath. This is a common problem and can be made worse by the use of strong acidic cleaning products that eat away at the surface over time.

The solution was to fill the holes using a matching epoxy filler, deep clean the grout and then burnish the tiles to remove the dirt and bring up the polish. Happy with my quote we agreed a date for the work to commence.

Travertine Floor Tiles Before Polishing Delamere

Grout Cleaning and Filling Pitts in a Travertine Tiled Kitchen Floor

The first job was to fill the holes/pitts in the Travertine using a purpose made product called Tenax which comes in a variety of colours and is described as an adhesive filler that sets hard.

Travertine Floor Tiles During Filling Delamere

Step two was to get the grout clean so I applied a strong dilution of Tile Doctor Pro-Clean which is an alkaline tile and grout cleaner. I left this to soak in and breakdown the dirt for roughly ten minutes before scrubbing it in by hand. Once done the floor was rinsed with water and the soil now released from the stone extracted using a wet vacuum.

Polishing a Travertine Tiled Kitchen Floor

To bring back the polished appearance of the Travertine I applied a set of four diamond burnishing pads of different grades in sequence from coarse to extra fine. The first two pads take off any remaining sealer and dirt, the floor is then washed down and the residue removed by wet vacuum. We then go onto the third pad which is a 1500 grit which starts to put a shine back on the stone. The floor is then washed down again with clean water and the slurry removed with the wet vacuum.

The floor is then forced dried by large fans and once dry the last pad is applied which is a 3000-grit pad that puts a high shine on the floor. A small amount of water is sprayed onto the tiles during this process which we refer to as a spray burnish.

Sealing a Travertine Tiled Kitchen Floor

Spray burnishing also leaves the floor dry and ready to be sealed. The owner wanted the Travertine to look as natural as possible so two coats of Tile Doctor Ultra Seal were applied. This is an impregnating sealer which is recommended for use on polished stone and for use in kitchens. To finish and to remove excess sealer the floor was then buffed with a White pad.

Travertine Kitchen Floor Tiles After Polishing Delamere

I mentioned at the beginning of this post not to use strong cleaning products on Travertine and this advice is especially relevant if the stone is sealed as strong products including bleach can also erode the sealer. For the regular cleaning of sealed Travertine, I would recommend using Tile Doctor Stone Soap which is a gentle but effective cleaner that also helps maintain the patina.

 

Professional Renovation of a Dull Travertine Kitchen Floor in Cheshire

Polishing a Travertine Tiled Kitchen Floor in Delamere Read More »

Travertine Kitchen Floor Renovated in Thurstaston Wirral

Polishing Travertine Kitchen Floor Tiles in Thurstaston

Although the Travertine tiles in this beautiful kitchen floor in Thurstaston were in fair condition the Grout had turned black with dirt. This normally happens when the stone is sealed but the grout has been left unprotected, then when cleaning the floor dirt is washed off the stone into the grout line where it gets trapped in the rough surface of the grout. Overtime the dirt builds up and the grout lines turning it black and completely changing the appearance of the floor.

Travertine Kitchen Floor Before Renovation Thurstaston Wirral

After visiting the property, I could see the polished appearance of the Travertine had faded and the sealer was wearing thin, so I recommend not only cleaning the grout but also burnishing the stone to deep clean it and restore its polished appearance.

Burnishing and Cleaning a Travertine Kitchen Floor

To get the best from a stone floor, we apply a set of Diamond encrusted burnishing pads of different grades starting with a coarse 400 grit pad run over the tiles using a strong dilution of Tile Doctor Pro-Clean. Once the pad had been run over each tile at least three times attention was turned to the grout lines which was scrubbed with more Pro-Clean and a stiff brush. Afterwards the floor is rinsed down with water and then the dirty residue is extracted with a wet vacuum.

The 400-grit pad was followed by the application of a medium 800-grit pad using only water this time to add lubrication. Again the floor is rinsed with water after use and the soiling extracted with the wet vacuum. The next two pads are a Fine 1500 grit and Extra Fine 3,000 grit which really build up a high-quality polish on the stone. Before applying the 3000-grit I spent some time filling in the larger pits (holes) in the Travertine with an epoxy filler. Travertine is notorious for having this problem and being an acid sensitive stone it very important not to use even a mildly acidic cleaning product as this can make the problem worse.

Sealing a Travertine Tiled Floor

The floor was left to dry off fully overnight and I returned the next day to seal the Travertine first checking with a damp meter that the stone was dry. The customer wanted a natural look finish to the Travertine, so to seal the tiles I applied two coasts of Tile Doctor Ultra Seal which is an impregnating sealer doesn’t change the look of the stone in anyway. Ultra-Seal is an impregnating sealer that works under the surface by occupying the pores in the stone thus preventing dirt from becoming ingrained there.

Travertine Kitchen Floor After Renovation Thurstaston Wirral

Once the sealer had dried the floor was treated to a gentle buff with a white pad to bring up the shine even further. Once complete the stone looked a lot healthier and the grout looked so much cleaner.

 

Professional Travertine Floor Polishing in Cheshire

Polishing Travertine Kitchen Floor Tiles in Thurstaston Read More »

Limestone Tiled Restaurant Floor Renovated Chester

Cleaning a Limestone Floor in a Chester Restaurant Ready for Reopening

We were asked to clean and seal a large Limestone floor at a restaurant on the outskirts of Chester. The large hostelry and Steak House was reopening after being closed since lock down and the floor had not been cleaned since.

Limestone Floor Before Cleaning Chester Restaurant Cheshire

I arranged a visit to survey the floor and could see that although the Limestone tiles were still stained with beer, wine, and other detritus they were in good condition for a busy commercial floor. On the back of that visit, I was able to provide a detailed quote and at the request of the manager agreed to do the work three days before it was due to open.

Limestone Floor Before Cleaning Chester Restaurant Cheshire

Although this did not leave much time in the way of contingency it made a lot of sense for the manager as the floor would be pristine for the grand opening. I had calculated that the work should take two days and that left them a day for final preparations, including setting out the furniture and last-minute staff training.

Cleaning a Limestone Tiled Restaurant Floor

To get the limestone floor clean I sprayed the area with a mixture of Tile Doctor Pro-Clean (a multi-purpose degreaser tile cleaner) and Tile Doctor Remove and Go (a multi-purpose stripper and coatings remover). The cleaning cocktail was left to soak into the stone for a good twenty minutes to allow it time to break down ingrained dirt and marks in the old polish from around the fixed furniture and skirting boards that had been applied by the cleaners over the years.

To help the process of taking the stains out of the limestone the cleaning mixture was worked into the tile using a coarse 400-grit diamond encrusted burnishing pad. The pads are fitted to a rotary buffer machine applying weights were required to maintain a better contact with the stone. The cleaning solution turns into a dark slurry as the dirt is released from the floor and once the pad has been over each tile at least three times as vet vacuum is used to extract it.

This process was then followed up with the application of a finer 800-grit pad but applied only with water which helps lubricate the process. Again, the slurry was removed with a wet vacuum and the floor rinsed with water which is vacuumed off once more. This process is then repeated with a 1500-grit burnishing pad which starts putting the polish back on the floor. These large 17-inch pads can struggle around the edges of the floor so small six-inch burnishing pads fitted to a hand polisher are used. Once the whole floor had been treated in this manner it was rinsed down once more and dried with the wet vacuum before being left to dry out fully overnight.

Sealing a Limestone Tiled Restaurant Floor

The next day the last burnishing pad in the series was run over the floor, this is a very fine 3000-grit pad which completes the polishing process and leaves the Limestone with a healthy shine. This final pad is applied dry with only a few squirts of water applied to the surface, a process we call spray burnishing.

Lastly to protect the floor it was sealed using two coats of Tile Doctor Ultra-Seal which is a premium natural look penetrating and durable sealer. The sealer prevents dirt from becoming trapped in the pores of the stone and allow it to be easily cleaned off the surface. Once the last coat of sealer was dry the floor was dry the floor was buffed with a White buffing pad to improve the sheen and remove any excess sealer.

Limestone Floor After Renovation Chester Restaurant Cheshire Limestone Floor After Renovation Chester Restaurant Cheshire

I am pleased to say we didn’t encounter any complications during cleaning, so the timings worked out beautifully and the owner was able to open on schedule.

For future maintenance I recommended the use of Tile Doctor Stone Soap cleaner which is a pH neutral that will gently cleans the tile whilst improving patina. Many commercial tile cleaning products are simply too strong for sealed floors and can degrade the sealer prematurely.

Limestone Floor After Renovation Chester Restaurant Cheshire

 

Professional Cleaning of a Limestone Floor in a Cheshire Restaurant

Cleaning a Limestone Floor in a Chester Restaurant Ready for Reopening Read More »

Victorian Hallway Floor Cleaned Sealed Tarvin Cheshire

Victorian Tiled Hallway Floor Cleaned and Sealed in Tarvin

I was recently contacted by a client who had just moved into a large Victorian property in the West Cheshire village of Tarvin about renovating their Victorian tiled hallway. Apparently, the floor was in good condition, and it would just be a case of removing what was left of the old sealer, deep cleaning the tiles and then applying a fresh seal. Unless the floor has been regularly maintained with the same sealer it’s important to remove all traces of old sealers before applying fresh.

Victorian Hallway Before Cleaning Tarvin Cheshire

A lot of the work we do at Tile Doctor can be a lot more involved, often requiring the sourcing of matching replacement tiles and rebuilding large sections of tiled flooring so straight forward clean and seal job is always welcome.

Stripping and Cleaning a Victorian Hallway Tiles

To remove what was left of the sealer and the ingrained dirt from the pores of the Victorian tile I dressed the floor with a strong dilution of Tile Doctor Pro-Clean. On this occasion I used a 1:3 dilution with water and applied it to the floor with a mop. I left it to soak into the tile for fifteen minutes before scrubbing so it could get to work breaking down the old sealer.

During this time, I set up a weighted floor buffer and fitted a black buffing pad, these pads are designed for scrubbing hard floors and lifting out the dirt. I applied a little water as required during this process to ensure the pad was lubricated. Shortly the cleaning solution darkened as the old sealer and dirt was released from the tile.

The soil was rinsed away with water and then removed using a wet vacuum. Once clear the floor was inspected and the process repeated until I was satisfied it was as clean as it could be and free of sealer.

Victorian Hallway After Cleaning Before Sealing Tarvin Cheshire

Sealing a Victorian Tiled Hallway Floor

I left the floor to dry off overnight and returned the next day to apply a new sealer. Before doing so however I like to use a damp meter to take moisture readings from the floor. This is needed to ensure it is dry enough to seal which is important as any moisture in the tile can affect the sealer and lead to an inconsistent finish.

To seal I started with the application of a single coat of Tile Doctor Colour Grow which is a colour intensifying breathable impregnator that soaks into the tile improving appearance and adding protection from within. Any excess sealant was removed by wiping the floor with a microfibre cloth and then it was left to dry for an hour.

This was followed with four coats of Tile Doctor Seal and Go Extra which is an acrylic breathable sealer which adds a pleasing subtle shine to the tile. This is an important feature when choosing a sealer for old floors where moisture needs to be allowed to rise through the tile, otherwise it can become trapped under the floor and reach out to the walls causing rising damp.

Victorian Hallway After Cleaning Sealing Tarvin Cheshire

The customer was very happy with the revamped hallway which made the house a lot brighter and welcoming. Before closing I should mention that for aftercare cleaning I recommend Tile Doctor Neutral cleaner which is designed for the daily cleaning for sealed tiles, this is important as most domestic supermarket cleaners are simply too strong and can prematurely erode the sealer.

 

Professional Restoration of a Victorian Tiled Hallway in West Cheshire

Victorian Tiled Hallway Floor Cleaned and Sealed in Tarvin Read More »

Welsh Slate Floor Before and After Renovation Holywell

Welsh Slate Kitchen Floor Renovated in Holywell

We were contacted by a client from the Welsh market town of Holywell asking for assistance with the renovation of a Welsh Slate floor. The stone floor was in their Kitchen and adjacent dining area and had not been professionally cleaned and resealed for several years. To prevent dirt from becoming ingrained in the pores of natural stone its important to maintain the sealer which does wear off with use.

Slate Floor Before Cleaning in Holywell

I visited the property to survey the floor and identify any potential issues and could instantly see that the Slate tiles in the large kitchen and dining area had lost their appearance and were now looking very dull indeed. It was clear the sealer had worn away and the stone now needed some love and care to get it looking as it should. To prove to the point, I ran a small cleaning demonstration on part of the floor and straight away they could see an improvement. Happy with my quote to deep clean the Slate and Grout and then reseal the job was booked in.

Slate Floor Before Cleaning in Holywell

Deep Cleaning Welsh Slate Tile Floor Tiles

The first job was to mop the floor with a strong dilution of Tile Doctor Pro Clean which is a strong cleaner, stripper, and degreaser. A strong dilution is best for treating heavy soiled areas and after application it was left to dwell for ten minutes before being scrubbed in with a black pad fitted to a rotary machine and water. This combination released the dirt and old sealer from the pores of the Slate. It normally works on grout lines too but in this case the grout was so dirty I had to use a wire brush to get it clean.

The manual scrubbing is of course a slower process than using a machine but was the only way to get the grout clean. The dirty residue was removed with a wet vacuum and the process was repeated until we were satisfied the Slate and grout was as clean as it could be. After a final extraction with the wet vacuum the floor was then left to dry out naturally overnight.

Sealing a Welsh Slate Kitchen Floor

Returning the next morning the floor was tested with a damp meter to make sure it was ready to seal. The readings were good, so a coat of Tile Doctor Colour Grow was applied which is an impregnating and colour intensifying sealer. This was left to soak into the tiles for ten minutes before rubbing the excess off with a microfibre cloth. This brought out the different natural colours out in the slate and being an impregnator offers a great defence against ingrained dirt.

Once the sealer was dry it was followed by the application of Tile Doctor Seal and Go to give the floor a nice gloss finish which the client had requested. I found it took five coats of Seal and Go to fully seal the floor but as you can see from the final photographs on this page it made an incredible difference.

Slate Floor After Renovation in Holywell Slate Floor After Renovation in Holywell

On their return from work, they were over the moon with the finished result, the floor really had been transformed and fully revived. For aftercare cleaning I recommended they use Tile Doctor Neutral Cleaner which will keep the floor clean without damaging the sealer.

Slate Floor After Renovation in Holywell

 

Professional Restoration of a Welsh Slate Tiled Floor in Flintshire

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Marble Tiled Hallway Floor Renovation Grade II Listed Building Tattenhall

Marble Entrance Hall Floor Polished in Tattenhall Listed Building

This Black and White Marble tiled hallway floor at a Grade II listed property in the village of Tattenhall has quite a history. The building was constructed in 1865 and at one time it has been the home to the high sheriff of Cheshire, and the family home of Edith Wignall the daughter of Sir Henry Tate the founder of the sugar company Tate and Lyle.

In more recent years the property had been used as a council building and even a nursing home for the elderly. After a long history of decline it has now been restored to a lavish family mansion however the marble floor had suffered over the years and still need attention. The current owner had been in touch as they wanted it restoring and basically brought back to life.

Marble Tiled Floor Before Renovation Grade II Listed Building Tattenhall

As it turns out I had already planned to go to Tattenhall the following week to work on another listed building which was formerly the village bank. After discussing the Marble floor over the phone, I agreed a date and time to pop over from the bank and inspect the floor in detail. I can provide a rough quote from photographs, which has been especially useful recently, but it’s far better for all concerned if I’m able to properly survey the floor first.

The Marble floor consisted of Black and White Mable tiles laid in a diamond pattern, it wasn’t a very large area perhaps 9 square metres in total. The tiles were well worn as described but also stained and scratched. I would see they would need a deep burnish and polish to bring them back to life and then protected with a fresh sealer. Following on from that visit I was able to provide an accurate quote which was accepted, and a date agreed for my return.

Marble Tiled Floor Before Renovation Grade II Listed Building Tattenhall

Removing Scratches and Stains from a Marble Tiled Entrance Hall Floor

The first job was to protect the surrounding heavy wooden panelling with masking film. The floor was very heavily stained yellow with deep scratches, to remove these I would have to grind the marble back until a clean fresh tile was left. To start I used a 200-grit coarse pad fitted to a weighted buffing machine, the abrasive action of the pad was lubricated with water. After inspection I found that the staining and scratches were still there, so I needed to use stronger pads, so I worked my way through a set of very coarse milling pads starting at a 50, 100 and finishing with a 200-grit pad. Again, water was used to lubricate, and the resultant slurry was removed by a powerful wet vacuum and washed down between each pad.
The milling pads had the desired effect, and I was then able to bring back the polished appearance of the Marble surface using a set of finer burnishing pads with the same process. The 400 and 800-grit pads helped to clean and remove the fine scratches left by the milling pads and then the next 1500-grit pad started to build the shine back on the marble tile.

After finishing with 1500-grit pad I washed the Marble with Tile Doctor Stone Soap and vacuumed up the residue with the wet vacuum. I left an industrial blower in place overnight to dry out the floor ready for the next morning when it would be sealed.

Sealing a Marble Tiled Entrance Hall Floor

The next morning, I used the last of the four burnishing pads which is a very fine 3000-grit to polish the floor further. This last pad is applied dry with just a spray of water to create a high gloss finish.

When I was happy, I sealed the floor with two coats of Tile Doctor Colour Grow which is an impregnating sealer that soaks into the fine pores of the Marble to protect it from within. This product also improves colour and after application it was left to soak into the tile for five minutes before polishing off and then leaving it to dry.

Marble Tiled Floor After Renovation Grade II Listed Building Tattenhall

The last step was to I buff the floor with a white pad. The finish was impressive, and the family were very happy with the work we had carried out. For aftercare I recommended they use Stone Soap as its designed for the regular cleaning of sealed and polished stone, as well as cleaning it also helps build the patina.

 

Professional Restoration of a Mable Tiled Hallway in West Cheshire

Marble Entrance Hall Floor Polished in Tattenhall Listed Building Read More »

Quarry Tiled Floor Renovated Northwich Cheshire

Original Quarry Tiled Floor Renovation at Lock Keepers Cottage in Northwich

The client from Northwich got in touch regarding their Quarry tiled floor which ran throughout the ground floor and was in a bit of a sorry mess after renovations. Clearly in need of some attention it required a deep clean and new sealer to restore the colour and its general appearance.

Quarry Tiled Floor Before Renovation Northwich Quarry Tiled Floor Before Renovation Northwich

I went over to do a site visit and discovered that although the location was rather idyllic it was going to present a challenge due to its location; this former lock-keepers cottage on the River Weaver had no vehicle access to it. The nearest road was a quarter of a mile away across two narrow footbridges and then a towpath. In the end I worked out the best way to get our equipment to the cottage would be in two wheelbarrows!

None the less, were always up for a challenge so after survey the floor I worked out a price for the work which would take two days. Happy with my quote we agreed a date for the work to commence and I organised the wheelbarrows.

Cleaning a Quarry Tiled Ground Floor

We loaded up the wheelbarrows on the first day and set off across the footbridges to the cottage. We must have looked a little odd doing this as we got a few funny looks on the way. I guess with Tile Doctor you never know what the next job will be, but the effort was appreciated by the owner who had a nice coffee waiting when we arrived at the front door.

Quarry Tiled Floor Lock Keepers Cottage Northwich Quarry Tiled Floor Lock Keepers Cottage Northwich

We gave the floors a good brush removing the builders rubbish and plaster and then working in sections sprayed the Quarry tiles with a strong dilution of Tile Doctor Remove and Go. This product is a multipurpose alkaline stripper/cleaner specifically designed for use on tile and stone. It was left to dwell and soak into the dirt for twenty minutes before being mechanically scrubbed into the the tiles using a buffing machine fitted with a black stripping pad running at slow speed. This removed the dirt, plaster dust and traces of old red tile paint from the tiles. The slurry generated was then removed using an industrial wet vacuum.

After the initial clean the floor was inspected and any stubborn areas were retreated using a repeat of the cleaning process, hand scrubbing where needed. Finally, the floor was given an acid wash with a dilution of Tile Doctor Grout Clean-Up to help further clean-up the tiles and neutralise any salts in tile which can be a problem on old floors like this that do not have a damp proof membrane. The floor was then left to dry over night before returning the next morning.

Sealing a Quarry Tiled Ground Floor

The next day we returned and started by testing the floors with a damp meter to make sure the floor was dry and ready to seal; if the floor is damp the sealer will not cure properly and can result and in a patchy appearance.

The sealer which we selected to use on this floor was Tile Doctor Seal and Go Extra which is a breathable low sheen sealer which will allow any moisture in the sub floor to rise unimpeded up through the tile and not become trapped underneath where it can spread to the walls and lead to rising damp.

After a few coats, the floor looked transformed, and our client was over the moon with their restored original floor which was a great period feature. Cleaning up took a short while as we had to transport all our equipment back in the wheelbarrows, but we took a moment to admire the lovely view on the way out.

 

Professional Restoration of a Quarry Tiled Ground Floor in West Cheshire

Original Quarry Tiled Floor Renovation at Lock Keepers Cottage in Northwich Read More »

Listed Victorian Tiled Floor Before and After Restoration Great Budworth

Listed Victorian Floor Restoration at Aston Park House Great Budworth

Earlier this year were contacted by the The Vintage Floor company who have supplied me with reclaimed tiles in the past to see if we could help one of their customers restore a Victorian floor at Aston Park House in Great Budworth. A section of flooring in the mansion house had been ripped out by a property developer along with most of the other features in the building. According to Cheshire Live news the developer was taken to court and fined for the “reckless vandalism” of a rare Grade II listed building.

Aston Park House Great Budworth Northwich Cheshire

The property dates to 1715 and at one time was part of the nearby Arley Hall Estate which has been used for many film locations including Peaky Blinders and War of the Worlds. English Heritage were now keeping a close eye on the renovation work, so needless to say the standard had to be high.

On the first day of work a person from English Heritage met me with old plans of the floor and how it was to be restored. Fortunately, half the floor was still there so that section just needed a good clean and seal, but there was a twelve-foot section of the floor missing which needed to be replaced to English Heritage standards.

Victorian Floor Before Installaton and Restorattion Aston Park House Great Budworth Northwich Victorian Floor Before Installaton and Restorattion Aston Park House Great Budworth Northwich

Rebuilding a Victorian Tiled Hallway Floor

English Heritage had arranged to have a new sub-base installed so I was able to get straight onto tiling the floor. I used a modern flexible adhesive to lay the tiles which alone took two weeks as there were 2,450 tiles of different sizes. Keeping the tiles butted up to each other level and smooth and following the correct pattern is meticulous work. Once the new tiles were laid it was left for three days to set before I returned to grout the floor. With part one of the project done English Heritage returned to check my work which was a nerve-racking experience.

Victorian Floor During Installaton and Restorattion Aston Park House Great Budworth Northwich Victorian Floor During Installaton and Restorattion Aston Park House Great Budworth Northwich

English Heritage has specified that the floor needed to be levelled so to ensure the tiles were completely flat I applied a system that Tile Doctor use called Milling. This involves the application of a coarse 200-grit DRB pad to take out any lippage and flatten the tiles. DRB stands for Diamond Resin Block which refers to the segments in the pad that do the heavy lifting of milling the tiles. The pads are applied using a rotary machine which is fitted with extra weights to make better contact with the tile and is run at a slow speed. Water is used as a lubricant and the fine slurry generated is removed with a wet vacuum.

Deep Cleaning a Victorian Tiled Hallway Floor

Next step was to get both floors clean using a 200-grit pad (without segments) followed with a set of burnishing pads from 400, 800 and finally 1500-grit to restore the surface. Again, each pad is applied with water for lubrication and is rinsed and extracted after each pad. This process really gets the floor clean and reduces any noticeable difference between the new and old floors.

After completing the burnishing, the floor was treated to an acid wash using Tile Doctor Acid Gel. This is applied to the floor and left to soak for ten minutes before being rinsed off with water and extracted with a wet vacuum. Old floors don’t have a damp proof membrane so this neutralises any efflorescent salts in the tile which could cause a problem later, it also ensures grout smears are removed. The floor was then left to dry out for seven days.

Sealing a Victorian Tiled Hallway Floor

On return we tested the floor to check it was dry enough to seal, this is important as any moisture in the tile can affect the sealer leading to an inconsistent finish. One coat of Tile Doctor Colour Grow was applied to start, this is a colour intensifying breathable impregnator that soaks into the tile improving its appearance and adding protection from within. Any excess sealant was removed by wiping the floor with a microfibre cloth and then it was left to dry for an hour.

We then applied four coats of Tile Doctor Seal and Go Extra which is an acrylic sealer and breathable. This is an important feature when choosing a sealer for old floors where moisture needs to be allowed to rise through the tile, otherwise it can become trapped under the floor and reach out to the walls causing rising damp.

Victorian Floor After Installaton Aston Park House Great Budworth Northwich

We returned two days later for a final inspection with English Heritage which thankfully we got the nod that the floor had passed!

Victorian Floor After Installaton Aston Park House Great Budworth Northwich

 

Professional Restoration of a Victorian Tiled Hallway in West Cheshire

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