Burnishing Pads

Scratched Corian Worktop Renovation Cuddington Cheshire

Removing Scratches from Corian Worktops in Cuddington

We recently received an enquiry from the Cheshire village of Cuddington regarding a Corian worktop which was cracked and scratched in many places. Although well known for our floor restoration work the equipment, we use works equally well on stone worktops so we were happy to be of assistance.

Scratched Corian Worktop Before Renovation Cuddington Cheshire

Granite is probably the ultimate surface for a Kitchen worktop and although extremely durable it is expensive. Corian is manmade and has a lower cost but is more easily damaged by heat and scratching than natural stone. It is however a very solid material and we find it can be maintained in a similar way to natural stone.

Scratched Corian Worktop Before Renovation Cuddington Cheshire

Having discussed the size of the worktop and costs to repolish the surface a date was worked out for a visit.

Polishing Scratches out of a Corian Worktop

To renovate the Corian Countertop the first step was to run over the surface with a hand held polishing machine fitted with a 800-grit resin disc. Water is used to keep the worktop wet so as to absorb the fine dust that is generated. The pad needs to be applied to the point where the scratches are removed and then to avoid creating shallow areas its necessary to run the pad over the entire surface taking it down to the same level.

The worktop is rinsed with water to remove the fine slurry that is generated and then the process repeated with a 1200-grit disc followed by another rinse. At this point all the scratches and cracks in the Corian should have disappeared but the polished appearance will had dulled as a result.

Scratched Corian Worktop During Renovation Cuddington Cheshire

To put back the shine on the countertop it needs to be polished and for this we like to use Tile Doctor Diamond Burnishing pads which are available in a 6 inch diameter and a perfect size for use with the hand held buffer. It’s a similar process using water for lubrication and starting with an 800-grit pad and finishing with a 1500-grit pad.

Sealing a Corian Kitchen Worktop

Once the worktop was dry two coats of sealer were applied to protect it. On this occasion I used Tile Doctor Ultra-Seal which is undetectable natural look product that is recommend for use in food preparation and serving areas.

Scratched Corian Worktop After Renovation Cuddington Cheshire

To finish I buffed the worktop with a 6-inch white pad, the transformation was fantastic and my costumer was over the moon. For aftercare I recommend the use of Tile Doctor Stone Patina Spray which is a mild cleaner that will maintain the patina of the stone.

Scratched Corian Worktop After Renovation Cuddington Cheshire

 

Professional Corian Worktop Polishing in West Cheshire

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Travertine Tiled Kitchen Floor Before After Polishing Delamere

Polishing a Travertine Tiled Kitchen Floor in Delamere

This Travertine Polishing enquiry came from a homeowner in the village of Delamere which is in the middle of the Cheshire countryside, West of Winsford. The customer had recently moved to the area and was unhappy with the dull appearance of their Travertine tiled kitchen floor, there were also small holes in the tiles which needed filling.

Travertine is a natural stone and holes or pitting can appear as thin layers of surface stone break down to reveal a cavity underneath. This is a common problem and can be made worse by the use of strong acidic cleaning products that eat away at the surface over time.

The solution was to fill the holes using a matching epoxy filler, deep clean the grout and then burnish the tiles to remove the dirt and bring up the polish. Happy with my quote we agreed a date for the work to commence.

Travertine Floor Tiles Before Polishing Delamere

Grout Cleaning and Filling Pitts in a Travertine Tiled Kitchen Floor

The first job was to fill the holes/pitts in the Travertine using a purpose made product called Tenax which comes in a variety of colours and is described as an adhesive filler that sets hard.

Travertine Floor Tiles During Filling Delamere

Step two was to get the grout clean so I applied a strong dilution of Tile Doctor Pro-Clean which is an alkaline tile and grout cleaner. I left this to soak in and breakdown the dirt for roughly ten minutes before scrubbing it in by hand. Once done the floor was rinsed with water and the soil now released from the stone extracted using a wet vacuum.

Polishing a Travertine Tiled Kitchen Floor

To bring back the polished appearance of the Travertine I applied a set of four diamond burnishing pads of different grades in sequence from coarse to extra fine. The first two pads take off any remaining sealer and dirt, the floor is then washed down and the residue removed by wet vacuum. We then go onto the third pad which is a 1500 grit which starts to put a shine back on the stone. The floor is then washed down again with clean water and the slurry removed with the wet vacuum.

The floor is then forced dried by large fans and once dry the last pad is applied which is a 3000-grit pad that puts a high shine on the floor. A small amount of water is sprayed onto the tiles during this process which we refer to as a spray burnish.

Sealing a Travertine Tiled Kitchen Floor

Spray burnishing also leaves the floor dry and ready to be sealed. The owner wanted the Travertine to look as natural as possible so two coats of Tile Doctor Ultra Seal were applied. This is an impregnating sealer which is recommended for use on polished stone and for use in kitchens. To finish and to remove excess sealer the floor was then buffed with a White pad.

Travertine Kitchen Floor Tiles After Polishing Delamere

I mentioned at the beginning of this post not to use strong cleaning products on Travertine and this advice is especially relevant if the stone is sealed as strong products including bleach can also erode the sealer. For the regular cleaning of sealed Travertine, I would recommend using Tile Doctor Stone Soap which is a gentle but effective cleaner that also helps maintain the patina.

 

Professional Renovation of a Dull Travertine Kitchen Floor in Cheshire

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Travertine Kitchen Floor Renovated in Thurstaston Wirral

Polishing Travertine Kitchen Floor Tiles in Thurstaston

Although the Travertine tiles in this beautiful kitchen floor in Thurstaston were in fair condition the Grout had turned black with dirt. This normally happens when the stone is sealed but the grout has been left unprotected, then when cleaning the floor dirt is washed off the stone into the grout line where it gets trapped in the rough surface of the grout. Overtime the dirt builds up and the grout lines turning it black and completely changing the appearance of the floor.

Travertine Kitchen Floor Before Renovation Thurstaston Wirral

After visiting the property, I could see the polished appearance of the Travertine had faded and the sealer was wearing thin, so I recommend not only cleaning the grout but also burnishing the stone to deep clean it and restore its polished appearance.

Burnishing and Cleaning a Travertine Kitchen Floor

To get the best from a stone floor, we apply a set of Diamond encrusted burnishing pads of different grades starting with a coarse 400 grit pad run over the tiles using a strong dilution of Tile Doctor Pro-Clean. Once the pad had been run over each tile at least three times attention was turned to the grout lines which was scrubbed with more Pro-Clean and a stiff brush. Afterwards the floor is rinsed down with water and then the dirty residue is extracted with a wet vacuum.

The 400-grit pad was followed by the application of a medium 800-grit pad using only water this time to add lubrication. Again the floor is rinsed with water after use and the soiling extracted with the wet vacuum. The next two pads are a Fine 1500 grit and Extra Fine 3,000 grit which really build up a high-quality polish on the stone. Before applying the 3000-grit I spent some time filling in the larger pits (holes) in the Travertine with an epoxy filler. Travertine is notorious for having this problem and being an acid sensitive stone it very important not to use even a mildly acidic cleaning product as this can make the problem worse.

Sealing a Travertine Tiled Floor

The floor was left to dry off fully overnight and I returned the next day to seal the Travertine first checking with a damp meter that the stone was dry. The customer wanted a natural look finish to the Travertine, so to seal the tiles I applied two coasts of Tile Doctor Ultra Seal which is an impregnating sealer doesn’t change the look of the stone in anyway. Ultra-Seal is an impregnating sealer that works under the surface by occupying the pores in the stone thus preventing dirt from becoming ingrained there.

Travertine Kitchen Floor After Renovation Thurstaston Wirral

Once the sealer had dried the floor was treated to a gentle buff with a white pad to bring up the shine even further. Once complete the stone looked a lot healthier and the grout looked so much cleaner.

 

Professional Travertine Floor Polishing in Cheshire

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Limestone Tiled Restaurant Floor Renovated Chester

Cleaning a Limestone Floor in a Chester Restaurant Ready for Reopening

We were asked to clean and seal a large Limestone floor at a restaurant on the outskirts of Chester. The large hostelry and Steak House was reopening after being closed since lock down and the floor had not been cleaned since.

Limestone Floor Before Cleaning Chester Restaurant Cheshire

I arranged a visit to survey the floor and could see that although the Limestone tiles were still stained with beer, wine, and other detritus they were in good condition for a busy commercial floor. On the back of that visit, I was able to provide a detailed quote and at the request of the manager agreed to do the work three days before it was due to open.

Limestone Floor Before Cleaning Chester Restaurant Cheshire

Although this did not leave much time in the way of contingency it made a lot of sense for the manager as the floor would be pristine for the grand opening. I had calculated that the work should take two days and that left them a day for final preparations, including setting out the furniture and last-minute staff training.

Cleaning a Limestone Tiled Restaurant Floor

To get the limestone floor clean I sprayed the area with a mixture of Tile Doctor Pro-Clean (a multi-purpose degreaser tile cleaner) and Tile Doctor Remove and Go (a multi-purpose stripper and coatings remover). The cleaning cocktail was left to soak into the stone for a good twenty minutes to allow it time to break down ingrained dirt and marks in the old polish from around the fixed furniture and skirting boards that had been applied by the cleaners over the years.

To help the process of taking the stains out of the limestone the cleaning mixture was worked into the tile using a coarse 400-grit diamond encrusted burnishing pad. The pads are fitted to a rotary buffer machine applying weights were required to maintain a better contact with the stone. The cleaning solution turns into a dark slurry as the dirt is released from the floor and once the pad has been over each tile at least three times as vet vacuum is used to extract it.

This process was then followed up with the application of a finer 800-grit pad but applied only with water which helps lubricate the process. Again, the slurry was removed with a wet vacuum and the floor rinsed with water which is vacuumed off once more. This process is then repeated with a 1500-grit burnishing pad which starts putting the polish back on the floor. These large 17-inch pads can struggle around the edges of the floor so small six-inch burnishing pads fitted to a hand polisher are used. Once the whole floor had been treated in this manner it was rinsed down once more and dried with the wet vacuum before being left to dry out fully overnight.

Sealing a Limestone Tiled Restaurant Floor

The next day the last burnishing pad in the series was run over the floor, this is a very fine 3000-grit pad which completes the polishing process and leaves the Limestone with a healthy shine. This final pad is applied dry with only a few squirts of water applied to the surface, a process we call spray burnishing.

Lastly to protect the floor it was sealed using two coats of Tile Doctor Ultra-Seal which is a premium natural look penetrating and durable sealer. The sealer prevents dirt from becoming trapped in the pores of the stone and allow it to be easily cleaned off the surface. Once the last coat of sealer was dry the floor was dry the floor was buffed with a White buffing pad to improve the sheen and remove any excess sealer.

Limestone Floor After Renovation Chester Restaurant Cheshire Limestone Floor After Renovation Chester Restaurant Cheshire

I am pleased to say we didn’t encounter any complications during cleaning, so the timings worked out beautifully and the owner was able to open on schedule.

For future maintenance I recommended the use of Tile Doctor Stone Soap cleaner which is a pH neutral that will gently cleans the tile whilst improving patina. Many commercial tile cleaning products are simply too strong for sealed floors and can degrade the sealer prematurely.

Limestone Floor After Renovation Chester Restaurant Cheshire

 

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